Question
From the research I've done, the rack rail market seems to be very brand-centric. It's really hard to be sure that the rails I buy will match the servers as well as the rack. I'm in a position where I have rails that match the rack but not the servers, and rails that match the servers but not the rack.
From what I see, the main difference between the brands is the location of the screw holes for the inner part of the sliding mechanism. My question is two-fold:
- Is there a diagram that shows across all brands what terms are used when specifying rail types and dimensions, options for "slotting", etc., but particularly depth (so that they reach the back post) and screw hole placement to match the servers?
- Are there generic nU telescopic rail kits that would work on most nU servers regardless of brand?
Back story
I've been handed a bunch of 1RU IBM x3250 M2s, and I have to mount them into a 19" 4-post rack which is 29 inches deep with square holes. Unfortunately, I only have one pair of rails, and they don't seem to extend quite to my rack depth of 29 inches. They're short by maybe 0.75". I've tried inserting "rail extensions" (long bolts) in, but there are other issues...
The rails with the x3250s are basically two tiny shelves (one on each rail) half the length of the server which, when fully extended, seem only barely to support the units and aren't very stable since all the weight causes the rail to rotate. When fully extended, there appear small gaps which, if the angle of the server is not perfect as its pushed in, the server falls through. (Yikes!)
The rails I have from some newer Intel servers are sliding rails, and these I prefer since the servers can't fall out without lifting them or activating the release mechanism. However, the screw holes don't match. Before I go drilling holes in newer rails, I want to check that I'm using the right terminology when searching for rail kits.
First, please take a look at: What to look for in a server rack?
These days, racks are pretty compatible and server rails solutions to accommodate 4-post square-hole racks are flexible.
A mistake people make with some rack enclosures is not adjusting the depth (if adjustable) before mounting their gear. If I'm building out a new co-location site using adjustable rack depth, it's the first thing I modify.
When it comes to your specific hardware's rail kits, make sure you're using them correctly. If unsure, pull the online instructions/documentation for the server and check the implementation guidelines. Your comment on "screw holes" not matching probably means that the rails are of the "tool-less" type and aren't meant to be screwed in. Also double-check your rack-unit enumeration (the holes are NOT equally spaced). As for the fixed-rails on the IBM x3250 M2, they are not telescoping rails. You're not supposed to be able to extend the server with them. It's just a shelf.
So there are two issues. If using a non-IBM rack, there are clipnuts/cagenuts that you'll need in order to prevent the twisting you mentioned. If you find that the stock rail kits for the servers you have are just not suitable, you can just go 3rd party... I would suggest using the specific x3250 M2 kit from Racksolutions.
Server rails are entirely proprietary and often vary from model to model. Rack depth is also variable although in most racks you can reposition the posts to change it.
The other thing you could use are generic rack shelves.